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Had to happen again someday: clutch master cylinder went out on my 1988 B2200

844 Views 15 Replies 4 Participants Last post by  Cussboy
5
Well, today in routine "check oil, check fluids" on my 1988 B2200, noticed that the level of fluid in the clutch master cylinder level was way low, below the lower line. I hadn't experienced any clutch issues, check everything for external leaks and saw none, even pulled back the slave cylinder boot to check for leakage there. So I suspected the rear seal of the clutch master, leaking into the truck. Yep. I had a RockAuto closeout clutch master on-hand, so installed that after bench-bleeding it. The recess on each was 21.5mm deep, so no clutch pushrod adjustment was necessary. Now someday I get to see if Advance Auto will honor the lifetime warranty on both clutch cylinders; I have cores, last time I changed out either was in 2008.
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My B2200 is running, I'm using closeout clutch master and slave cylinders purchased from Rock years ago. Because of my experiences with B2200 clutch hydraulics I decided to carry along spares for these, and those will be my replacements from Advance. Right now I have the replacement MC and a close-out slave cylinder as spares.

Also I had purchased a water pump from CarQuest/Advance with a lifetime warranty, but think I'll be done with Advance, just too much hassle...

Funny, the clutch hydraulics on my 1998 Nissan Frontier lasted over 265K, never flushed the system until I installed new MC and SC into it. My 2004 Frontier is still on its factory MC and slave cylinder, and the system has jever been flushed; on both of these Frontiers the brake master, calipers, and rear wheel cylinders are factory, and have never been flushed.

I always flush a hydraulic system completely after a hydraulic repair. The B2200 has been through several brake master cylinders and at least one replacement of its calipers and rear brake cylinders.
I also have an 88 B2200. I had to replace the clutch slave cylinder at under 100,000 miles and the master cylinder at 165,000.




Well, today in routine "check oil, check fluids" on my 1988 B2200, noticed that the level of fluid in the clutch master cylinder level was way low, below the lower line. I hadn't experienced any clutch issues, check everything for external leaks and saw none, even pulled back the slave cylinder boot to check for leakage there. So I suspected the rear seal of the clutch master, leaking into the truck. Yep. I had a RockAuto closeout clutch master on-hand, so installed that after bench-bleeding it. The recess on each was 21.5mm deep, so no clutch pushrod adjustment was necessary. Now someday I get to see if Advance Auto will honor the lifetime warranty on both clutch cylinders; I have cores, last time I changed out either was in 2008.
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I've had my 1988 since 1994; I've likely replaced the clutch master and clutch slave at least 5 times, flushing the system each time. I've replaced the brake master a couple of times.

My 1998 and 2004 frontiers (271K and 108K) are still on factory brake fluid and hydraulics and the 2004 on factory clutch fluid and hydraulics. I have swapped out the clutch master , clutch slave, and fluid on the 1998 a few years ago because pedal "felt funny".
Does your 88 B2200 have its original wiper motor? Mine appears to need replacing (sluggish and tends to bind up) but I'm having trouble finding a new or rebuilt one.
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